Drilled canopy frame aft ribs
I’ve been planning tonight’s work session in my head for a few days and was finally able to execute. It always helps to have a clear plan in mind before heading to the workshop.
I first marked along the front of the canopy where a tiny bit more trimming was needed. I removed the canopy and drilled the splice plate for the rear ribs using the template that I previously attached.
I then used a multitude of clamps to hole the side rails in the perfect position while I drilled them to the ribs. (Unfortunately, the camera battery died at this point, so no pictures.) I clamped the skirts to the side rail to make sure they lined up nicely with the sides. I also clamped the top part of the rail to the rib, so that the plexiglass can make a smooth transition from the ribs to the side rail. While the bubble was off, I also opened up the slots a bit more with the Dremel. I think I’m at the point of diminishing returns there. The fit doesn’t seem to be improving any more.
After using the belt sander to trim a little along the front, I put the bubble back on. I carefully marked the final trim locations for the sides and back of the canopy, while clamping the aft edge down and trying my best to hold in the sides. I used the cut off wheel a little bit, but mostly the belt sander to take off the tiny bit needed. After cleaning up the edges, I put the bubble back on. The fit is really looking good now. I’m trying to decide now whether to go ahead with the drilling to the frame before or after cleaning up the aft edge.
